Hi Ray, Great thread. I’m curious why the customer is so insistent on urethane? I find that my customers often will come in with a very headstrong idea of what they want, but when I ask them how they came to their decision they usually reference a thread on a guitar forum or some conversation they had with someone who was not a finish expert. The reason I bring it up here is that I have been getting very good results with Mohawk rattle can products, specifically Ultra Flo Ultra Bond clear and their rattle can toner line of products. I source those products from Kingspor Woodworking in Notrh Carolina. That company is extremely knowledgeable and unusually helpful with my specific questions about guitar work as their tech consultant there has a working knowledge of guitar finish work. I have not tried to do an entire re-fin with those products, but I have used them extensively on headstock repairs including carbon fiber repairs with wood grain simulation as part of my finish work.
If your customer is willing to talk about other alternatives to urethane, it might be worth having that discussion with them.
If you are wondering how durable the mohawk finish is, I’ve actually hammered the carbon fiber finish to test its toughness and remarkably even with significant pounding with my fretting hammer the finish has come out unscathed. I made a video of that on my TikTok page for kicks. I also used their satin sheen clear on my shop stool, including the base of the stool which is where my feet often rest, and no sign of wear from that either. I’m sure eventually that kind of abuse will result in wear, but for now its hanging in there.